Petrus' Brief Guide to 540
This is a short guide designed to get you to 540 Defense (689 Defense Rating) using only quest and rep rewards with a couple of enchants thrown in. Anything listed as "Optional" is not part of the initial 689 rating. The number in parentheses after each item's source is the amount of Defense Rating on the item. The only faction required to get these items is Wyrmrest Accord up to Revered status.
The big thing is that there are NO dungeon drops on this list! You don't have to grind for that one thing that never drops.
Helm:
The Crusader's Resolution - Quest Reward: The Crusaders' Pinnacle, Icecrown (60)
Optional Enchant:
Arcanum of the Stalwart Defender, Requires Argent Crusade - Revered (20)
Neck:
Betrayer's Choker - Quest Reward: Betrayal, Zul'Drak (17)
Gem: Thick Sun Crystal (12)
Shoulders:
Tundra Pauldrons - Quest Reward: Have They No Shame?, Borean Tundra/The Nexus (24)
Cloak:
Cloak of Peaceful Resolution - Requires Wyrmrest Accord - Honored (43)
Optional Enchant: Titanweave (16)
Chest:
Breastplate of the Solemn Council - Requires Wyrmrest Accord - Revered (76)
Enchant: Greater Defense, Requires 10 Infinite Dust and 1 Eternal Earth (22)
Wrist:
Tempered Saronite Bracers - Blacksmithing BoE Crafted, 13 Saronite Bars (48 )
Glove:
Daunting Handguards - Blacksmithing BoE Crafted, 12 Saronite Bars and 1 Eternal Earth (71)
Waist:
Tempered Saronite Belt - Blacksmithing BoE Crafted, 6 Cobalt Bars and 5 Saronite Bars (57)
Legs:
Daunting Legplates - Blacksmithing BoE Crafted, 14 Saronite Bars and 1 Eternal Earth (88 )
Feet:
Sabatons of Draconic Vigor - Requires Wyrmrest Accord - Revered (58 )
Rings:
Solid Platinum Band - Quest Reward: For Posterity, Zul'Drak/Gundrak (25)
Kurzel's Warband - Quest Reward: Search and Rescue, Grizzly Hills/Drak'Tharon Keep (19)
Weapon:
Crescent of Brooding Fury - Quest Reward: Wanted: Ragemane's Flipper, Zul'Drak (26)
Shield:
Saronite Bulwark - Blacksmithing BoE Crafted, 14 Saronite Bars (31)
Enchant: Defense, Requires 3 Infinite Dust and 3 Lesser Cosmic Essence (20)
60+17+12+24+43+76+22+48+71+57+88+58+25+19+26+31+20 = 697
All that should put you at 697 Rating and uncrittable at over 540 Defense. Be sure to replace pieces and get upgrades once you're able to head into the heroics and Naxx with this stuff! Notice also that I left out trinkets - those are harder to get your hands on and will be more customizable with this model.
The big thing is that there are NO dungeon drops on this list! You don't have to grind for that one thing that never drops.
Helm:
The Crusader's Resolution - Quest Reward: The Crusaders' Pinnacle, Icecrown (60)
Optional Enchant:
Arcanum of the Stalwart Defender, Requires Argent Crusade - Revered (20)
Neck:
Betrayer's Choker - Quest Reward: Betrayal, Zul'Drak (17)
Gem: Thick Sun Crystal (12)
Shoulders:
Tundra Pauldrons - Quest Reward: Have They No Shame?, Borean Tundra/The Nexus (24)
Cloak:
Cloak of Peaceful Resolution - Requires Wyrmrest Accord - Honored (43)
Optional Enchant: Titanweave (16)
Chest:
Breastplate of the Solemn Council - Requires Wyrmrest Accord - Revered (76)
Enchant: Greater Defense, Requires 10 Infinite Dust and 1 Eternal Earth (22)
Wrist:
Tempered Saronite Bracers - Blacksmithing BoE Crafted, 13 Saronite Bars (48 )
Glove:
Daunting Handguards - Blacksmithing BoE Crafted, 12 Saronite Bars and 1 Eternal Earth (71)
Waist:
Tempered Saronite Belt - Blacksmithing BoE Crafted, 6 Cobalt Bars and 5 Saronite Bars (57)
Legs:
Daunting Legplates - Blacksmithing BoE Crafted, 14 Saronite Bars and 1 Eternal Earth (88 )
Feet:
Sabatons of Draconic Vigor - Requires Wyrmrest Accord - Revered (58 )
Rings:
Solid Platinum Band - Quest Reward: For Posterity, Zul'Drak/Gundrak (25)
Kurzel's Warband - Quest Reward: Search and Rescue, Grizzly Hills/Drak'Tharon Keep (19)
Weapon:
Crescent of Brooding Fury - Quest Reward: Wanted: Ragemane's Flipper, Zul'Drak (26)
Shield:
Saronite Bulwark - Blacksmithing BoE Crafted, 14 Saronite Bars (31)
Enchant: Defense, Requires 3 Infinite Dust and 3 Lesser Cosmic Essence (20)
60+17+12+24+43+76+22+48+71+57+88+58+25+19+26+31+20 = 697
All that should put you at 697 Rating and uncrittable at over 540 Defense. Be sure to replace pieces and get upgrades once you're able to head into the heroics and Naxx with this stuff! Notice also that I left out trinkets - those are harder to get your hands on and will be more customizable with this model.